Virginia/Projects/1

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Revision as of 16:11, 19 July 2007

Biosynthesis of butanol biofuel by a synthetic metabolic pathway in E. coli

We have designed a metabolic system capable of cellulose degradation and light metabolism in order to power the biosynthesis of butanol fuel. This hybrid molecular engine is built from standard biological parts and may be used in future designs in order to drive forward cellular chemistry.

Background, Motivation, and References

Why Butanol?

As energy demands increase, the need for alternative fuel sources increases dramatically. US market size for butanol: 370 million gallons per year at a price of about $3.75 per gallon. That’s $1.4 billion.

What is it used for?

Chemical and textile solvent, organic synthesis, chemical intermediate, paint thinner, base of perfumes, and, most importantly, as a biofuel.

As a Biofuel

Butanol biofuel can be used in cars without making engine modifications. It produces more power than ethanol and almost as much power as gasoline.

Butanol better tolerates water contamination and is less corrosive than ethanol and more suitable for distribution through existing pipelines for gasoline.

Why isn’t it more widely spread?

Historically low yields and low concentrations of biobutanol when compared to bioethanol have prevented industry from having stronger interest.

Product tolerance is the main issue. Butanol-producing bacteria (Clostridia acetobutylicum) become limited in growth at approximately 2.5% concentration. Isolating the product at this concentration is not economical.

In the 1950s butanol production shifted from fermentation to being petrochemically-derived. This method continues to be the most popular today.

There are developments in biobutanol production, however. Recently BP and Dupont announced the conversion of an ethanol fermentation facility in the UK to a dedicated biobutanol plant. Biobutanol from this plant will be introduced in 2007.

References:

http://www.butanol.com/

http://www.greencarcongress.com/2006/06/bp_and_dupont_t.html

http://i-r-squared.blogspot.com/2006/05/bio-butanol.html

http://en.wikipedia.org/wiki/Butanol

Our Project

Our goal is to isolate the pathway of butanol production existing in various organisms and engineering the metabolic pathway of E.Coli to produce butanol. Butanol limits bacterial growth by degrades cellular membranes, so the first step is to convey butanol tolerance to E.Coli. This will be accomplished via the use of tolerance genes from other bacterial species.

Next, we will transform the cells with the necessary enzymes for butanol production. These are explained in detail below. By growing the cells in anaerobic conditions and analyzing their product, we hope to tweak the pathway to produce maximum amounts of butanol.

One approach to this is to vary the energy sources the bacteria can use. By inserting genes coding for cellulase, we hope to give our cells the ability to use cellulose as an energy source. Agricultural waste would then become the feed for our strains. Additionally, the use of proteorhodopsin to supplement ATP production is planned. Proteorhodopsin allow the cells to harness light energy independent of oxygen in the environment and drive cellular metabolism.

Our final goal is to design a system that will allow E.Coli to be tolerant to butanol, produce butanol, and do so by exploiting various energy sources to increase efficiency and large-scale feasibility.

Biobrick and pathway design

This is the pathway we are incorporating into E.Coli.

The specific proteins we need the cells to produce for this pathway are:

Specific cellulase,

butanol tolerance genes,

thiolase,

beta-hydroxybutyryl-CoA dehydrogenase,

crotonase,

butyryl coa dehydrogenase

AAD/AAD2

alcohol dehydrogenase,

AOTC/AOTD

We have designed the following biobricks:

Need this info.

Methods and Materials

We will analyze butanol production via gas chromatography and mass spectroscopy.

Our experimental scaffold (still in development) is as follows:

What is the butanol tolerance of WT cells and of transformed cells?

1) Butanol Tolerance

Hypothesis: Transformed cells will be more resistant to extracellular butanol than WT

   * Add varying amounts of butanol to broths of transformed and non-transformed cells
   * Determine amounts of butanol cells can withstand before dying
   * Count cells with hemocytometer and blue stain

Note: Depending on butanol tolerance we will consider butanol tolerance transformed cells as wildtype (WT). If it doesn't give any significant tolerance we will just use the original strain.

Can cells survive with only cellulose carbon source?

2) Effect of Cellulase

Hypothesis: Transformed cells should be able to grow on low glucose/high cellulose media. No growth for WT.

   * Transform cells with cellulase
   * Grow transformed cells and control cells on low glucose media supplemented with cellulose
   * Observe growth amounts

Does thiolase increase the production of acetoacetyl-CoA from acetyl-CoA relative to WT?

3) Effect of Thiolase

Hypothesis: Thiolase-transformed cells will have increased acetoacetyl-CoA production than WT, and most if cellulase-transformed

   * Transform cells with thiolase
   * Transform cellulase-cells (ex.2) with thiolase
   * Plate transformed cells (thiolase and thiolase + cellualse, and control cells)
   * Test for acetoacetyl-CoA production

Note: If thiolase confers much greater acetoacetyl-CoA production, we will include it by default in the rest of the experiments requiring the central pathway.

How much butanol is produced from acetyl coa to butanol, with and without alcohol dehydrogenase?

4a) Acetyl CoA to Butanol (-cellulase, +thiolase, +central pathway, +aad, -alcohol dehydrogenase, -AOTC/AOTD)

Hypothesis: Transformed cells will produce butanol. WT will not

   * Transform cells with thiolase, central pathway, aad/aad2
   * Grow transformed and control cells
   * Test for Butanol

4b) Acetyl CoA to Butanol (-cellulase, +thiolase, +central pathway, +aad, +alcohol dehydrogenase, -AOTC/AOTD)

Hypothesis: Transformed cells will produce butanol, more than in ex. 4a. WT will not

   * Transform cells with thiolase, central pathway, aad/aad2, alcohol dehydrogenase
   * Test for butanol production

How much butanol is produced from cellulase to acetyl coa to butanol, with and without alcohol dehydrogenase?

5a)Cellulase to Acetyl CoA to Butanol (+cellulase, +thiolase, +central pathway, +aad, -alcohol dehydrogenase, -AOTC/AOTD)

Hypothesis: Transformed cells will produce butanol. WT will not.

   * Transform cells with cellulase, thiolase, central pathway, and aad/aad2
   * Grow transformed and control cells
   * Test for Butanol

5b) Cellulase to Acetyl CoA to Butanol (+cellulase, +thiolase, +central pathway, +aad, +alcohol dehydrogenase, -AOTC/AOTD)

Hypothesis: Transformed cells will produce butanol, and at higher amounts than in ex. 5a. WT will not.

   * Transform cells with cellulase, thiolase, central pathway, aad/aad2, alcohol dehydrogenase
   * Grow transformed and control cells
   * Test for Butanol

How much butanol is produced via only the bottom pathway (AOTC/AOTD genes) with and without the alcohol dehydrogenase?

6a)Butyrate (butyric acid) to Butanol (-cellulase, -thiolase, -central pathway, +aad, -alcohol dehydrogenase, +AOTC/AOTD) IN FLOW

Hypothesis: Pathway will produce butanol. There will be no butanol in WT

   * Transform cells with AOTC/AOTD and aad/aad2
   * Grow transformed and control cells
   * Measure butanol production with varying concentrations of initial butyric acid 

6b) Butyrate (butyric acid) to Butanol (-cellulase, -thiolase, -central pathway, +aad, +alcohol dehydrogenase, +AOTC/AOTD)

Hypothesis: Pathway will produce butanol, more than in ex.6a. There will be no butanol in WT

   * Transform cells with aad, AOTC/AOTD, and alc. dehydro.
   * Grow transformed and control cells
   * Measure butanol production with varying concentrations of initial butyric acid 

How much butanol from acetyl coa to butanol, including AOTC/AOTD, and with and without alcohol dehydrogenase?

7a) Acetyl CoA to Butanol with Butyrate pathway (-cellulase, +thiolase, +central pathway, +aad, -alcohol dehydrogenase, +AOTC/AOTD)

Hypothesis: This is the complete pathway, but without alcohol dehyd. High butanol production expected.

   * Transform cells with thiolase, central pathway, aad, AOTC/AOTD
   * Test for butanol production

7b) Acetyl CoA to Butanol with Butyrate pathway (-cellulase, +thiolase, +central pathway, +aad, +alcohol dehydrogenase, +AOTC/AOTD)

Hypothesis: This is the complete pathway, without cellulase. High butanol production expected.

   * Transform cells with thiolase, central pathway, aad, AOTC/AOTD, and alc. dehydro.
   * Test for butanol production

How much butanol from cellulase to acetyl coa to butanol, including ctfa/b, and with and without alcohol dehydrogenase?

8a) Cellulase to Butanol with Butyrate pathway (+cellulase, +thiolase, +central pathway, +aad, -alcohol dehydrogenase, +AOTC/AOTD)

Hypothesis: This is the complete pathway, without alcohol dehydr. There should be maximum production of butanol.

   * Transform cells with cellulase, thiolase, central pathway, aad, AOTC/AOTD, and alc. dehydro.
   * Test for butanol production

8b) Cellulase to Butanol with Butyrate pathway (+cellulase, +thiolase, +central pathway, +aad, +alcohol dehydrogenase, +AOTC/AOTD)

Hypothesis: This is the complete pathway. There should be maximum production of butanol.

   * Transform cells with cellulase, thiolase, central pathway, aad, AOTC/AOTD, and alc. dehydro.
   * Test for butanol production

Will cells transformed with the proteorhodopsin pathway survive with only light, will it produce butanol, and if so how much will it increase butanol production when combined with other pathways?

9a) Effect of Proteorhodopsin

   * Transform cells with proteorhodopsin genes
   * grow on minimal nutrient media
   * observe growth vs. control strains

9b) Proteorhodopsin to butanol

   * If ex.9a cells grow at all,
   * transform cells with central pathway genes and proteorhodopsin
   * test for butanol production

9c) Proteorhodopsin to butanol, full pathway

   * add proteorhodopsin to ex.8b cells
   * test for butanol production

Results and Conclusions

TBD